Where Expert Welding & Precision Fabrication Meet the Water
At Vaughn Bay Customs, we blend expert welding, precision fabrication, and decades of on-the-water experience to create custom solutions that stand up to real-world conditions. From bespoke jet boat builds to repairs and modifications, we tailor each project to your unique vision, ensuring performance, durability, and craftsmanship you can trust.
Custom Jet Boat Building
Build the Boat of Your Dreams
Whether you’re navigating winding rivers, tackling whitewater rapids, or cruising open lakes, a well-built hull is essential. Our team specializes in designing and welding custom jet boats of all sizes—from micro-hulls like our VB6 to spacious family crafts like the VB15. We meticulously craft every hull in-house, using only high-grade aluminum and proven techniques to deliver a smooth, reliable ride.
Key Highlights:
Wide Range of Hull Sizes: 6′ micro-hulls up to 15′ hulls for larger groups.
Fully Customizable Layouts: Seating configurations, storage compartments, windshields, and more—tailored to how you boat.
Performance-Focused Designs: Precise hull geometry for stability, quick planing, and agility in challenging waters.
Additional Custom Services
Tailored Solutions for Unique Needs
Got a project outside our standard offerings? We’re always excited to hear new ideas. From one-of-a-kind hull designs to specialized requests, our goal is to turn your concept into a welded reality. If you can imagine it, chances are we can build it.
Examples of Additional Services:
Specialty Fabrication: Rails, ladders, racks, and more.
Finishing & Painting (via partner services or in-house, if applicable)
Consultation & Design: Work with our team to plan out complex or large-scale projects before the first weld.
Welding & Fabrication Services
Metalwork Beyond the Water
Need a custom fabrication project that doesn’t fit the typical mold? Vaughn Bay Customs has you covered. While our passion lies in marine builds, our skilled welders and fabricators tackle all sorts of metalwork—from trailer modifications and structural repairs to custom parts and specialty designs.
Key Highlights:
Aluminum & Steel Expertise: We handle a range of metals using TIG, MIG, and stick welding, delivering strong, clean joints.
Prototyping & One-Off Projects: Bring your vision—be it a unique bracket, rack, or industrial component—and we’ll make it happen.
Repairs & Reinforcements: Extend the life of existing equipment or infrastructure with precision welding repairs.
Boat Repairs & Modifications
Extend the Life of Your Boat
Damage, wear-and-tear, or outdated components don’t have to end your boat’s adventures. Whether it’s a cracked hull, engine trouble, or a complete modernization, our repair and modification services restore and upgrade your vessel to peak condition. Trust our marine-savvy welders to keep you on the water longer.
Key Highlights:
Hull Repairs & Patching: Professional aluminum welding that stands up to the elements.
Upgrades & Retrofits: New seats, improved steering, updated electronics—custom-fitted to your existing boat.
Trailer Modifications: Reinforce frames, add custom brackets, or modify axles to safely carry your boat wherever you roam.
Turnkey Boat Packages
Build the Boat of Your Dreams
Want a boat that’s fully outfitted the moment it leaves our shop? Our turnkey packages provide everything from the engine and steering system to seats and electronics—so you can hit the water without delay. We’ll work with you to choose the right components based on your performance needs, style preferences, and budget.
Key Highlights:
Engine Selection & Installation: Choose from Honda, Yamaha, Sea-Doo, and other trusted brands, ensuring a reliable setup tailored to your custom hull.
Complete Interior Finishing: Custom upholstery, seating arrangements, flooring, and added comforts.
Electronics & Safety: Navigation, fish finders, lighting, safety rails—all installed and tested by our expert team.
Why Choose Vaughn Bay Customs?
Whether you’re dreaming of a brand-new jet boat or need an upgrade on your current rig, Vaughn Bay Customs offers comprehensive services to make it happen. Reach out today to discuss ideas, request a quote, or schedule a shop visit. Let’s build something extraordinary together!